Robert Müser; in the foreground shaft Gustav, in the background shaft Arnold

RAG dewatering

Shaft conversion measures and accompanying measures to monitor and ensure the pumping of mine water

Client

RAG Aktiengesellschaft

Location

Bochum and Essen, Germany

Execution period

2020

until approx. 2025

REDPATH DEILMANN has been commissioned to carry out shaft conversion measures and to monitor pump operation for dewatering.

Important locations

  • Robert Müser mine: shaft Arnold and shaft Gustav
  • Heinrich mine: shaft Heinrich 3, Holthuser Tal and blind shaft SO711

REDPATH DEILMANN continuously monitors pump operation at both sites. Daily maintenance in the pump chambers ensures safe dewatering. RAG's mine control room also monitors operations and coordinates standby operations as required. These are carried out immediately to ensure the continuity of pump operation.

In addition to dewatering, we monitor and document the weather data and fire protection equipment on a daily basis. Our tasks also include compliance with the BVOS specifications. All necessary maintenance work on the systems is recorded and carried out.

Graphic representation of the submersible pumps at the Robert Müser mine in Bochum

The aim of dewatering is to prevent sediments and minerals in the mine water from contaminating the groundwater, which is used for drinking water production.

Current status of the work

Robert Müser mine

shaft Arnold: Inspection and maintenance work
  • Daily inspection of pipelines (risers, air and water supply lines, downpipes) for leaks
  • Treatment of the lifted mine water with a hydrogen peroxide plant, subsequent discharge into the Harpen ponds
Riser 5 - Replacing corroded screws
  • Replacing the corroded pipe connection screws to ensure operational safety
Submersible pump maintenance
  • 2024: All three submersible pumps are removed, repaired, serviced and reinstalled
  • Each pump requires several weeks of maintenance to ensure system availability
Pulley work on the Arnold shaft 
  • Dismantling the west-east sheave
  • Installation of new bearings
  • After installation: Moving the sheave to the western position and depositing the hoisting rope
Refurbishment in shaft Gustav
  • Completion of the last renovation section below the suspension dam (24 meters long)
  • After completion: Dismantling of the hoist platform and the travel center
  • Future inspection of the renovated area through quarterly camera inspections

 


Heinrich mine

shaft Heinrich: Pump operation and maintenance
  • Draw-in fresh weather shaft (depth: 409 meters, drift network: approx. 3000 meters)
  • Continuous maintenance and support of the ten main pumps in the pump chamber
  • Ensuring trouble-free operation of the dewatering system
Weather and electrotechnical tests
  • More complex than at the Robert Müser site due to the extensive route network
  • Daily monitoring and documentation to ensure compliance with operating requirements
Submersible pumps in blind shaft SO711
  • Four submersible pumps in operation to lift water
  • Transportation of the lifted mine water via the pipeline network to shaft Heinrich 3
  • Forwarding to above ground and discharge into the Ruhr
  • Annual inspection and short-term repairs in the event of faults
  • Current flow rate: approx. 30 m³/min
Replacing the top rope on the cope conveyor
  • Summer 2024: Replacement of the discarded rope according to DMT assessment
  • Ensuring the safety and reliability of the system
Work on the Heinrich 3 headframe
  • Insertion of new K-bracing to stabilize the supporting structure
  • Installation by external specialist company

Project details

Scope of work

shaft Arnold (Robert Müser mine)

  • Conversion of the main ventilation system
  • Installation of a two-stage weather lock in the shaft
  • Expansion and improvement of the special ventilation system
  • Installation of work and head protection platforms
  • Dismantling of all above-ground facilities

shaft Gustav (Robert Müser mine)

  • Excavation up to the sixth level to 4.6 meters clear diameter
  • Installation of submersible pumps
  • Securing the deepest shaft area
  • Dismantling of old dam structures
  • Installation of a new concrete lining for the shaft

Technical data at a glance

Robert Müser mine

shaft Arnold (retracting weather shaft)

  • Depth: 576 m
  • Diameter: 7.6 m
  • Travel speed of the Koepe conveyor system: 1 m/s

shaft Gustav (moving out weather shaft)

  • Depth: 576 m
  • Diameter: 2.7-3.2 m
  • Travel speed of the drum system: 0.3 m/s
  • Insulated at 362 m
  • Thickness of the suspension dam: approx. 2 - 3 m Dam pipes DN 700

Weathering

  • Main pit fan on the weather level (362 m depth)

 

Heinrich mine

shaft Heinrich 3 (retracting weather shaft)

  • Depth: 409 m
  • Route network: approx. 3,000 m

Holthuser Tal (withdrawing weather shaft)

  • Depth: 409 m

Blind shaft SO711

  • Depth: 764 m
  • Pumps: 4 submersible pumps at a depth of approx. 460 m
  • Pump chamber

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